Water Immersion Retort/Sterilizer/Autoclave for Flexible Pouches

• Process: Thermal Processing
• Certification: CE, Dosh,ASME, SGS, TUV, BV, Eac,Crn,Mom,PED
• Automatic Grade: Automatic
• Application: Milk, Baby Food, Ready-to-Eat Meals
• Customized: Customized
• Warranty: 1 Year
• Model NO.: DTS-J
• Heat Exchanger: Spiral-Tube Heat Exchanger
• Design Pressure: 3.5 Bar
• Design Temperature: 147 Degree
• Trademark: DTS
• Origin: China
• HS Code: 8419899090
• Production Capacity: 300 Sets/Year

Product Description

Product Description

Heat up and cool down by the heat exchanger, so the steam and cooling water will not contaminate the product, and no water treatment chemicals are needed. The process water is sprayed onto the product through the water pump and the nozzles distributed at the four corners of each retort tray to achieve the purpose of sterilization. It guarantees the uniformity of the temperature during the heating and cooling stages, and is especially suitable for products packed in soft bags, especially suitable to the heat-sensitive products.

Product Parameters

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
			L	W	H
DTSJ/10-2	1000	1800	3500	1800	2800	2	147ºC	3.5bar
DTSJ/10-3	1000	2400	4091	1785	3064	3
DTSJ/12-3	1200	2400	3149	1852	2177	3
DTSJ/12-4	1200	3600	5462	2851	3987	4
DTSJ/12-5	1200	4500	5408	2550	3393	5
DTSJ/14-3	1400	3200	5600	2500	4000	3
DTSJ/14-4	1400	4000	6951	2421	4102	4
DTSJ/14-5	1400	5000	7600	2600	4200	5

 

Detailed Photos

Spiral-tube heat exchanger

DTS self-studied and produced spiral heat exchanger, inside tube material is stainless steel 316,  no need to replace the rubber gasket, no need maintenance, corrosion resistance, and have a long service life. DTS has patent of it in China.

     Full automatic linear control system
DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

Double pressure control

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

Our Advantages

1. Uniform water flow distribution
By switching the water flow direction in the retort vessel, uniform water flow is achieved at any position in the vertical and horizontal directions. An ideal system for dispersing water to the center of each product tray to achieve uniform sterilization without dead ends.

2. High temperature short time treatment
High temperature short time sterilization can be performed by heating hot water in a hot water tank in advance and heating from high temperature to sterilize.

3. Suitable for easily deformed containers
Because water has buoyancy, it can form a very good protective effect on the container under high temperature state.

4. Suitable for handling large packaging canned food
It is difficult to heat and sterilize the central part of large canned food in a short time by using a stationary retort, especially for food with high viscosity.

Maintenance cycle and time alarm
 

For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

Packaging & Shipping

Certifications

Retort is designed and produced according to the requirements of GB150-2011 <steel pressure vessel manufacturing standard>. DTS is identified and has passed through ISO9001, ISO14001 system authentication and also passed the CE, America ASME as well as SGS, TUV, BV, EAC rated.

1. Equipment is designed according to the GMP and FDA requirements.
2. If the cycle is based on the temperature data given by the cold spot location, if all products loaded have the same contamination level, we guarantee the less than 1/1,000,000 bags contamination.

Company Profile

DTS is the most influential supplier of retort equipment in the food and beverage industry in Asia.Our goal is to become the top international brand in food sterilization industry.We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers.It is our aim and responsibility to provide the best products and services as well as excellent working environment for our customers.We love what we do, and we fully understand that our value lies in helping customers create value.To this end, we are cautious to develop and design various flexible and customized solutions to meet different customer needs through well communication.

FAQ

1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.

2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.