Pilot R&D Retort for The Experiment of New Products

• Process: Thermal Processing
• Certification: CE, ISO9001, CE FDA ISO14001 Dosh ASME SGS TUV BV Eac Crn
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Baby Food, Ready-to-Eat Meals
• Customized: Customized
• Warranty: 1 Year
• Model NO.: DTS-E
• Medium: Steam, Water, Air
• Auxiliary: Boiler, Cooling Tower, Air Compressor
• Delivery Time: 4 Months After Payment
• Material: Stainless Steel
• Transport Package: Retort Naked and Some Accessories in Wooden Box
• Specification: As required
• Trademark: DTS
• Origin: Shandong, China
• HS Code: 8419899090
• Production Capacity: 300 Sets/Year

Product Description

Product Description

The pilot retort is a multifunctional test sterilization retort, which can realize sterilization methods such as spray (water spray, cascade, side spray), water immersion, steam, rotation, etc. It can also have any combination of multiple sterilization methods to be suitable for food manufacturers' new product development laboratories, formulating sterilization processes for new products, measuring FO value, and simulating the sterilization environment in actual production.

Manufacturing Equipment

Our Advantages

1. Accurate temperature control, excellent heat distribution
The temperature control module (D-TOP system) developed by DTS has up to 12 stages of temperature control, and the step or linearity can be selected according to different product and process recipe heating modes, so that the repeatability and stability between batches of products are maximized well, the temperature can be controlled within ±0.5ºC.
The pressure control module (D-TOP system) developed by DTS continuously adjusts the pressure throughout the whole process to adapt the internal pressure changes of the product packaging, so that the degree of deformation of the product packaging is minimized, regardless of the rigid container of tin cans, aluminum cans or plastic bottles, plastic boxes or flexible containers can be easily satisfied, and the pressure can be controlled within ±0.05Bar.

2. Highly clean product packaging

The heat exchanger is used for indirect heating and cooling for the water spray type, so that the steam and cooling water are not in contact with the process water. The impurities in the steam and cooling water will not be brought to the sterilization retort, which avoids the secondary pollution of the product and does not require water treatment chemicals (No need to add chlorine), and the service life of the heat exchanger is also greatly extended.

3. Compliant with FDA/USDA certificate

DTS has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made DTS familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.

4. Energy saving and environmental protection

The self-made high-quality spiral wound heat exchanger has high heat exchange efficiency and saves energy.
A small amount of process water is quickly circulated to quickly reach the predetermined sterilization temperature.
Low noise, create a quiet and comfortable working environment.

DTS Technologies

1. Spiral-tube heat exchanger

DTS self-studied and produced spiral heat exchanger, inside tube material is stainless steel 316,  no need to replace the rubber gasket, no need maintenance, corrosion resistance, and have a long service life. DTS has patent of it in China.

2. Full automatic linear control system

DTS self-studied patented technology D-TOP system can be sensitive to temperature.It can automatically calculate the pressure changes inside the container according to the temperature.And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external.So it can prevent the package's deformation, keep the package shape.Especially be suitable for aluminum tray products.Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

3. Special tooling and CNC machining centers

The use of special tooling and CNC machining centers, laser cutting and other equipment can ensure the accuracy of equipment processing to the greatest extent.
 

4. maintence cycle and alarm:For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

Product Parameters

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
			L	W	H
DTSE/07-1	700	500	2204	1706	2045	1	147ºC	3.5bar
DTSE/09-1	900	600	3323	1800	2584	1

Packaging & Shipping

Certifications

Company Profile

FAQ:
1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.

2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.