High Quanlity Stainless Steel Water Cascading Retort/Sterilizer/Autoclave for Bean Products

• Processing Material: Special Agricultural Products, Agronomic Products
• Application: Pet Food, Chocolate, Vegetable, Fruit, Dairy, Beverage
• Customized: Customized
• Certification: CE, ISO9001, ISO14001, Dosh,ASME, SGS, TUV, BV, Eac,Crn,Mom,PED
• Power Source: Electric
• Automatic Grade: Automatic
• Model NO.: DTS-L
• Heat Exchanger: Spiral Tube Heat Exchanger
• Warranty: 1 Year
• Medium: Steam, Water, Air
• Delivery Time: 4 Months After Payment
• Material: Stainless Steel
• Auxiliary: Boiler, Cooling Tower, Air Compressor
• Method: Indirect Heating, Indirect Cooling
• Transport Package: Retort Naked and Some Accessories in Wooden Boxes
• Specification: 1200mm with 3 baskets, 3149*1852*2177
• Trademark: DTS
• Origin: Shandong, China
• HS Code: 8419899090
• Production Capacity: 300 Sets/Year

Product Description

Product Description

Heat up and cool down by the heat exchanger, so the steam and cooling water will not contaminate the product, and no water treatment chemicals are needed. The process water is sprayed onto the product through the water pump and the nozzles distributed in the retort to achieve the purpose of sterilization. Accurate temperature and pressure control can be suitable for a variety of packaged products.

Detailed Photos

1. Spiral tube heat exchanger

DTS self studied and produced heat exchanger, inside tube material is stainless steel 316L, no need to replace the rubber gasket, no need maintenance, corrosion resistance, long service life. DTS has patent of it in China.

2.Full automatic linear control system

DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Especially suitable for aluminum tray products. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

3. Double pressure control

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

4.Heat distribution and Heat penetration (Optional)

Good heat distribution result is the basis of the retort, before using the retort for sterilizing the product, heat distribution must be carried out. And as for the product process, we need to do the heat penetration to find the exact sterilization process instead of cooking too much or less. It means we can find the F0 according to the logger's data. DTS has the loggers to do these tests, we bought from America TMI, we can send engineers for this service.

Working Principle

1. Put the product into the sterilization retort and close the door. The retort door is secured by triple safety interlocking. Throughout the whole process, the door is mechanically locked.

2. The sterilization process is automatically carried out according to the recipe input to the micro-processing controller PLC.

3. Equip the spiral-tube heat exchanger for the sterilization retort and at the heating and cooling stages, the process water passes through one side, and the steam and cooling water pass through the other side, so that the sterilized product will not directly contact the steam and cooling water to realize aseptic heating and cooling.

5. Throughout the whole process, the pressure inside the retort is controlled by the program by feeding or discharging compressed air through the automatic valve to the retort. Due to cascade sterilization, the pressure in the retort is not affected by temperature, and the pressure can be set freely according to the packaging of different products, making the equipment more widely applicable (three-piece cans, two-piece cans, flexible packaging bags, glass bottles, plastic packaging etc.).

6. When the sterilization process is finished, an alarm signal will be issued. At this time, the door can be opened and unloaded. Then prepare to sterilize the next batch of products.

7. The uniformity of temperature distribution in the retort is +/-0.5ºC, and the pressure is controlled at 0.05Bar.

Certifications

Oversea Service System

Company Profile

FAQ

1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.

2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.

Product Parameters

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
			L	W	H
DTSL/10-2	1000	1800	3500	1600	2200	2	147ºC	3.5bar
DTSL/10-3	1000	2400	4286	1644	2407	3
DTSL/12-3	1200	2400	3149	1852	2177	3
DTSL/12-4	1200	3600	4342	1897	2718	4
DTSL/12-5	1200	4500	5408	2550	3393	5
DTSL/14-3	1400	3000	5500	2200	4000	3
DTSL/14-4	1400	4000	6951	2421	4102	4
DTSL/14-5	1400	5000	7000	2400	4100	5
DTSL/14-6	1400	6000	7900	2600	4300	6
DTSL/16-4	1600	5000	6022	2624	3605	4
DTSL/16-5	1600	5600	6433	2729	3712	5
DTSL/16-6	1600	7100	8080	2646	3700	6
DTSL/18-5	1800	5800	7500	2800	2900	5
DTSL/18-6	1800	7500	8681	2700	2600	6

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