| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Type: | Sterilizer |
| Voltage: | Customized |
| Customized: | Customized |
| Heat Exchanger: | Spiral Tube Heat Exchanger |
| Customization: |
|---|
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| Model | Effective diameter | Effective length |
Dimension | Qty of food baskets | Design Temperature | Design Pressure | ||
| L | W | H | ||||||
| DTSZ/12-3 | 1200 | 2400 | 3149 | 1852 | 2177 | 3 | 147ºC | 3.5bar |
| DTSZ/12-4 | 1200 | 3000 | 4216 | 2045 | 2538 | 4 | ||
| DTSZ/12-5 | 1200 | 4000 | 4500 | 2100 | 2500 | 5 | ||
| DTSZ/14-3 | 1400 | 3000 | 4500 | 2100 | 2500 | 3 | ||
| DTSZ/14-4 | 1400 | 4000 | 5680 | 2200 | 2701 | 4 | ||
| DTSZ/14-5 | 1400 | 5000 | 6500 | 2300 | 2700 | 5 | ||
| DTSZ/14-6 | 1400 | 6000 | 7600 | 2300 | 2700 | 6 | ||
Load the full loaded basket into Retort, close the door. The retort door is locked through triple safety interlock to guarantee the safety. The door is mechanically locked throughout the whole process.
The sterilization process is automatically carried out according to the recipe of the input micro processing controller PLC.
In the beginning, steam is injected into the retort vessel through the steam spreader pipes, and air escape through vent valves. When both time and temperature conditions established in the process are met simultaneously, the process advance to come-up phase.In the whole come-up and sterilization phase, retort vessel is filled with saturated steam without any residual air in case of any uneven heat distribution and insufficient sterilization. The bleeders must be open for the entire vent, come-up, cooking step so that the steam can form convection to ensure the temperature uniformity.
1. Accurate temperature control, excellent heat distribution
The temperature control module (D-TOP system) developed by DTS has up to 12 stages of temperature control, and the step or linearity can be selected according to different product and process recipe heating modes, so that the repeatability and stability between batches of products are maximized well, the temperature can be controlled within ±0.5ºC.
2. Perfect pressure control, suitable for a variety of packaging forms
The pressure control module (D-TOP system) developed by DTS continuously adjusts the pressure throughout the whole process to adapt the internal pressure changes of the product packaging, so that the degree of deformation of the product packaging is minimized, regardless of the rigid container of tin cans, aluminum cans or plastic bottles, plastic boxes or flexible containers can be easily satisfied, and the pressure can be controlled within ±0.05Bar.
3. Highly clean product packaging
The heat exchanger is used for indirect heating and cooling, so that the steam and cooling water are not in contact with the process water. The impurities in the steam and cooling water will not be brought to the sterilization retort, which avoids the secondary pollution of the product and does not require water treatment chemicals (No need to add chlorine), and the service life of the heat exchanger is also greatly extended.
DTS has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made DTS familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.
4. Energy saving and envirnmental protection
A small amount of process water is quickly circulated to quickly reach the predetermined sterilization temperature.
Low noise, create a quiet and comfortable working environment.
Unlike pure steam sterilization, there is no need to vent before heating, which greatly saves steam loss and saves about 30% of steam.
1. How to install and maintain the machine?
The retort will be tested at the factory, and will try to ship without disassembly. All pipeline have number and identification, as shown in the picture. Also, we will provide remote service system, through which our engineers can guide and train in real time.The retort will be tested at the factory, and will try to ship without disassembly. All pipeline have number and identification, as shown in the picture. Also, we will provide remote service system, through which our engineers can guide and train in real time.
2. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers
3. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.
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