Steam Rotary Retort/Sterilizer/Autoclave for Tin Cans

• Condition: New
• Customized: Customized
• Voltage: 380V
• Composition: Sterilization Equipment
• Process: Thermal Processing
• Warranty: 1 Year
• Model NO.: DTS-X
• Design Pressure: 3.5 Bar
• Design Temperature: 147 Degree
• Trademark: DTS
• Origin: China
• HS Code: 8419899090
• Production Capacity: 300 Sets/Year

Product Description

Product Description

Steam and rotary retort is to use the rotation of the rotating body to make the contents flow in the package. It is inherent in the process that all air be evacuated from the retort by flooding the vessel with steam and allowing the air to escape through vent valves.There is no overpressure during the sterilization phases of this process, since air is not permitted to enter the vessel at any time during any sterilization step. However, there may be air-overpressure applied during the cooling steps to prevent container deformation.

Detailed Photos

     Full automatic linear control system
DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

Double pressure control

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

                 Dependable, Reliable and Robust Design

Rotor is well fabricated on the positioning& assembly station, after welding, the complete rotor is processed in machine center and treated in high temperature to eliminate the internal stress caused by welding, which ensures the robust structure are extremely durable resulting in reduced wear and a long service life.

The use of special tooling and CNC machining centers, laser cutting and other equipment can ensure the accuracy of equipment processing to the greatest extent.
 

Maintenance cycle and time alarm
 

For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

 

Our Advantages

1.Uniform heat distribution
By removing the air in the retort vessel, the purpose of saturated steam sterilization is achieved. Therefore, in the end of come-up vent phase, the temperature in the vessel reaches a very uniform state.

2. Compliant with FDA/USDA certificate
DTS has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made DTS familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.

3. Simple and reliable
Compared with other forms of sterilization, there is no other heating medium for the come-up and sterilization phase, so only the steam needs to be controlled to make the batch of products consistent. FDA has explained the design and operation of the steam retort in detail, and many old canneries have been using it, so customers know the working principle of this type of retort, making this type of retort easy for old users to accept.

4.The rotating system has a simple structure and stable performance:
The rotating body structure is processed and formed at a time, and then balanced treatment is performed to ensure the stability of the rotation
The roller system uses an external mechanism as a whole for processing. The structure is simple, easy to maintain, and greatly extend the service life.
The pressing system adopts double-way cylinders to automatically divide and compact, and the guide structure is stressed to prolong the service life of the cylinder.

Packaging & Shipping

Certifications

Retort is designed and produced according to the requirements of GB150-2011 <steel pressure vessel manufacturing standard>. DTS is identified and has passed through ISO9001, ISO14001 system authentication and also passed the CE, America ASME as well as SGS, TUV, BV, EAC rated.

1. Equipment is designed according to the GMP and FDA requirements.
2. If the cycle is based on the temperature data given by the cold spot location, if all products loaded have the same contamination level, we guarantee the less than 1/1,000,000 bags contamination.

Company Profile

DTS is the most influential supplier of retort equipment in the food and beverage industry in Asia.Our goal is to become the top international brand in food sterilization industry.We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers.It is our aim and responsibility to provide the best products and services as well as excellent working environment for our customers.We love what we do, and we fully understand that our value lies in helping customers create value.To this end, we are cautious to develop and design various flexible and customized solutions to meet different customer needs through well communication.

FAQ

1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.

2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.