Water Cascade Retort for Plastic Bottle, Cup and Pouch

• Process: Thermal Processing
• Power Source: Electric
• Certification: CE
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese, Baby Food, Ready-to-Eat Meals
• Customized: Customized
• Model NO.: DTSL
• Warranty: 1year
• Heat Exchanger: Spiral-Tube Heat Exchanger
• Design Pressure: 3.5 Bar
• Design Temperature: 147 Degree
• Trademark: DTS
• Origin: China
• Production Capacity: 300 Sets/Year

Product Description

Product Description

Heat up and cool down by the heat exchanger, so the steam and cooling water will not contaminate the product, and no water treatment chemicals are needed. The process water is evenly cascaded from top to bottom through the large-flow water pump and the water separator plate on the top of the retort to achieve the purpose of sterilization. The precise temperature and pressure control can be suitable for a variety of packaged products. The simple and reliable characteristics make DTS sterilization retort widely used in the Chinese beverage industry.

Certifications

Retort is designed and produced according to the requirements of GB150-2011 <steel pressure vessel manufacturing standard>. DTS is identified and has passed through ISO9001, ISO14001 system authentication and also passed America ASME as well as SGS, TUV, BV, EAC rated.

Detailed Photos

Product Parameters

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
			L	W	H
DTSL/10-2	1000	1800	3500	1600	2200	2	147ºC	3.5bar
DTSL/10-3	1000	2400	4286	1644	2407	3
DTSL/12-3	1200	2400	3149	1852	2177	3
DTSL/12-4	1200	3600	4342	1897	2718	4
DTSL/12-5	1200	4500	5408	2550	3393	5
DTSL/14-3	1400	3000	5500	2200	4000	3
DTSL/14-4	1400	4000	6951	2421	4102	4
DTSL/14-5	1400	5000	7000	2400	4100	5
DTSL/14-6	1400	6000	7900	2600	4300	6
DTSL/16-4	1600	5000	6022	2624	3605	4
DTSL/16-5	1600	5600	6433	2729	3712	5
DTSL/16-6	1600	7100	8080	2646	3700	6
DTSL/18-5	1800	5800	7500	2800	2900	5
DTSL/18-6	1800	7500	8681	2700	2600	6

Our Advantages

1. Accurate temperature control, excellent heat distribution

The temperature control module (D-TOP system) developed by DTS has up to 12 stages of temperature control, and the step or linearity can be selected according to different product and process recipe heating modes, so that the repeatability and stability between batches of products are   maximized well, the temperature can be controlled within ±0.5ºC.

2. Perfect pressure control, suitable for a variety of packaging forms

The pressure control module (D-TOP system) developed by DTS continuously adjusts the pressure throughout the whole process to adapt the internal pressure changes of the product packaging, so that the degree of deformation of the product packaging is minimized, regardless of the rigid container of tin cans, aluminum cans or plastic bottles, plastic boxes or flexible containers can be easily satisfied, and the pressure can be controlled within ±0.05Bar.

3. Highly clean product packaging

The heat exchanger is used for indirect heating and cooling, so that the steam and cooling water are not in contact with the process water. The impurities in the steam and cooling water will not be brought to the sterilization retort, which avoids the secondary pollution of the product and does not require water treatment chemicals (No need to add chlorine), and the service life of the heat exchanger is also greatly extended.

4. Energy saving and environmental protection

A small amount of process water is quickly circulated to quickly reach the predetermined sterilization temperature. Low noise, create a quiet and comfortable working environment. Unlike pure steam sterilization, there is no need to vent before heating, which greatly saves steam loss and saves about 30% of steam.

DTS Technologies

1. Spiral-tube heat exchanger made of stainless steel
 

Inside tube material is stainless steel 316L, no need to replace the rubber gasket, no need maintenance, corrosion resistance, long service life.

2.Full automatic linear control system
 

DTS self-studied patented technology D-TOP system can be sensitive to temperature.It can automatically calculate the pressure changes inside the container according to the temperature.And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external.So it can prevent the package's deformation, keep the package shape.Especially be suitable for aluminum tray products.Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

3. maintence cycle and alarm:For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

Packaging & Shipping

Company Profile

DTS is the most influential supplier of retort equipment in the food and beverage industry in Asia.Our goal is to become the top international brand in food sterilization industry.We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers.It is our aim and responsibility to provide the best products and services as well as excellent working environment for our customers.We love what we do, and we fully understand that our value lies in helping customers create value.To this end, we are cautious to develop and design various flexible and customized solutions to meet different customer needs through well communication.