Manufacture Intelligent Good Quality Food Sterilization Retort/Autoclave/Sterilizer with Preheat Tank for Bag and Can Products China

• After-sales Service: 1 Year
• Warranty: 1 Year
• Condition: New
• Customized: Customized
• Voltage: Customized
• Composition: Sterilization Equipment
• Model NO.: DTS-P
• Processing Material: Metals S.S. 304
• Process: Thermal Processing
• Heat Exchanger: Plate Heat Exchanger
• Medium: Steam, Water
• Auxiliary: Boiler, Cooling Tower
• Material: Stainless Steel
• Method: Indirect Heating, Indirect Cooling
• Delivery Time: 4 Months After Payment
• Certification: CE, ISO9001, ISO14001, Dosh,ASME, SGS, TUV, BV,
• Transport Package: Retort Naked and Some Accessories in Wooden Boxes
• Specification: 1200mm with 4 baskets
• Trademark: DTS
• Origin: Shandong, China
• HS Code: 8419899090
• Production Capacity: 300 Sets/Year

Product Description

Product Description

Uses the unique liquid flow switching technology to improve the uniformity of temperature inside the retort vessel. Hot water is prepared in advance in the hot water tank to start the sterilization process at high temperature and achieve the fast temperature rising, after sterilization, hot water is recycled and pumped back to hot water tank to achieve the purpose of energy saving.

 

The uniformity of temperature distribution in the vessel is ±0.5ºC, and pressure is controlled at 0.05 Bar.

Detailed Photos

1. Spiral tube heat exchanger

DTS patented tube heat exchanger. Inside tube material is stainless steel 316L, no need to replace the rubber gasket, no need maintenance, corrosion resistance, long service life.

2. Safety interlock

Manual swing open door with safety interlock.
Option: Space-saving gullotine door with hydraulic driven.
Retorts have intrinsically safe door locking mechanisms with electrical switches interlocked with the internal vessel pressure.

3.Maintenance cycle and time alarm

For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.

4. Full automatic linear control system

DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

5. Double pressure control

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

6.Heat distribution and Heat penetration (Optional)

Good heat distribution result is the basis of the retort, before using the retort for sterilizing the product, heat distribution must be carried out. And as for the product process, we need to do the heat penetration to find the exact sterilization process instead of cooking too much or less. It means we can find the F0 according to the logger's data. DTS has the loggers to do these tests, we bought from America TMI, we can send engineers for this service.

 

Product Parameters

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
			L	W	H
DTSJ/10-2	1000	1800	3500	1800	2800	2	147ºC	3.5bar
DTSJ/10-3	1000	2400	4091	1785	3064	3
DTSJ/12-3	1200	2400	3149	1852	2177	3
DTSJ/12-4	1200	3600	5462	2851	3987	4
DTSJ/12-5	1200	4500	5408	2550	3393	5
DTSJ/14-3	1400	3200	5600	2500	4000	3
DTSJ/14-4	1400	4000	6951	2421	4102	4
DTSJ/14-5	1400	5000	7600	2600	4200	5

Our Advantages

1. Uniform water flow distribution

By switching the water flow direction in the retort vessel, uniform water flow is achieved at any position in the vertical and horizontal directions. An ideal system for dispersing water to the center of each product tray to achieve uniform sterilization without dead ends.

2. High temperature short time treatment

High temperature short time sterilization can be performed by heating hot water in a hot water tank in advance and heating from high temperature to sterilize.

3. Suitable for easily deformed containers

Because water has buoyancy, it can form a very good protective effect on the container under high temperature state.

4. Suitable for handling large packaging canned food

It is difficult to heat and sterilize the central part of large canned food in a short time by using a stationary retort, especially for food with high viscosity.

 

Certifications

FAQ

1. How to install and maintain the machine?

The retort will be tested at the factory, and will try to ship without disassembly. All pipeline have number and identification, as shown in the picture. Also, we will provide remote service system, through which our engineers can guide and train in real time.

2. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers

3. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.