Steam and Air Retort/Sterilizer/Autoclave for Plastic Bottles, Cups, Boxes, Trays

• Condition: New
• Customized: Customized
• Voltage: Customized
• Composition: Sterilization Equipment
• Process: Thermal Processing
• Heat Exchanger: Spiral Tube Heat Exchanger
• Model NO.: DTS-H
• Warranty: 1 Year
• Medium: Steam, Water, Air
• Delivery Time: 4 Months After Payment
• Material: Stainless Steel
• Auxiliary: Boiler, Cooling Tower, Air Compressor
• Method: Indirect Heating, Indirect Cooling
• Transport Package: Retort Naked and Some Accessories in Wooden Boxes
• Specification: 1200mm with 4 baskets, 4920*2220*2800
• Trademark: DTS
• Origin: Shandong, China
• HS Code: 8419899090
• Production Capacity: 300 Sets/Year

Product Description

Product Description

By adding a fan on the basis of steam sterilization, the heating medium and the packaged food are in direct contact and forced convection, and the presence of air in the sterilizer is allowed. The pressure can be controlled independently of the temperature. The sterilizer can set multiple stages according to different products of different packages.

Product Parameters

Model	Effective diameter	Effective length	Dimension			Qty of food baskets	Design Temperature	Design Pressure
			L	W	H
DTSH/12-3	1200	2400	3149	1852	2177	3	147ºC	3.5bar
DTSH/12-4	1200	3600	4920	2220	2800	4
DTSH/12-5	1200	4500	5500	2300	2800	5

 

Detailed Photos

1. Spiral tube heat exchanger

DTS self studied and produced heat exchanger, inside tube material is stainless steel 316L, no need to replace the rubber gasket, no need maintenance, corrosion resistance, long service life. DTS has patent of it in China.

2.Full automatic linear control system

DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Especially suitable for aluminum tray products. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.

3. Double pressure control

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.

4.Heat distribution and Heat penetration (Optional)

Good heat distribution result is the basis of the retort, before using the retort for sterilizing the product, heat distribution must be carried out. And as for the product process, we need to do the heat penetration to find the exact sterilization process instead of cooking too much or less. It means we can find the F0 according to the logger's data. DTS has the loggers to do these tests, we bought from America TMI, we can send engineers for this service.

Working Principle

Put the product into the sterilization retort and close the door. The retort door is secured by triple safety interlocking. Throughout the whole process, the door is mechanically locked.

The sterilization process is automatically carried out according to the recipe input to the micro-processing controller PLC

Throughout the whole process, the pressure inside the retort is controlled by the program by feeding or discharging compressed air through the automatic valve to the retort. Due to water spray sterilization, the pressure in the retort is not affected by temperature, and the pressure can be set freely according to the packaging of different products, making the equipment more widely applicable (three-piece cans, two-piece cans, flexible packaging bags, glass bottles, plastic packaging etc.).

Certifications

Oversea Service System

Company Profile

FAQ

1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.

2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.