1).When the sterilization process is started, preheated process water is injected into the retort.
2). Come up and holding:
When the retort inner water level reaches the setting point, the circulating begins, and the water is heated by steam indirectly through the heat exchanger.
3).The thermal replacement at the initial cooling phase:
Through water pump, the process water in cold water tank is injected into the heat exchanger to cool the products in the retort, and the hot water above 80ºC from the heat exchanger is collected to the hot water tank and used as the sterilization process water.
Advantages
1. Uniform water flow distribution
By switching the water flow direction in the retort vessel, uniform water flow is achieved at any position in the vertical and horizontal directions. An ideal system for dispersing water to the center of each product tray to achieve uniform sterilization without dead ends.
2. High temperature short time treatment
High temperature short time sterilization can be performed by heating hot water in a hot water tank in advance and heating from high temperature to sterilize.
3. Suitable for easily deformed containers
Because water has buoyancy, it can form a very good protective effect on the container under high temperature state.
4. Suitable for handling large packaging canned food
It is difficult to heat and sterilize the central part of large canned food in a short time by using a stationary retort, especially for food with high viscosity.
| Standard Configuration |
| Serial No. |
Pump valve |
Brand |
| 1 |
Water pump |
East |
| 2 |
Pneumatic butterfly valve
|
Bray |
| 3 |
Pneumatic diaphragm control valve
|
Spirax Sarco |
| 4 |
Pneumatic angle seat valve
|
Burk ERT |
| 6 |
Safety valve |
Spirax Sarco |
| 7 |
Filter valve |
Spirax Sarco |
| 8 |
Check valve |
Spirax Sarco |
| Serial No. |
Main configuration |
Brand |
| 1 |
Heat exchanger |
DTS |
| 2 |
Breaker |
French Schn EIDER |
| 3 |
Contactor |
French Schn EIDER |
| 4 |
Power light |
Siemens |
| 6 |
Relay |
Siemens |
| 7 |
Human-computer interface |
Siemens |
| 8 |
PLC |
Siemens |
| 11 |
Pressure sensor |
Switzerland HUBA |
| 12 |
Temperature sensor |
IFM |
| 14 |
Magnetic flap level gauge
|
Dongrun |
| 15 |
Control cabinet |
DTS |
Certificates
Retort is designed and produced according to the requirements of GB150-2011 <steel pressure vessel manufacturing standard>. DTS is identified and has passed through ISO9001, ISO14001 system authentication and also passed the CE, America ASME as well as SGS, TUV, BV, EAC rated.
- Equipment is designed according to the GMP and FDA requirements.
- If the cycle is based on the temperature data given by the cold spot location, if all products loaded have the same contamination level, we guarantee the less than 1/1,000,000 bags contamination.
Enterprise Culture
During 22 year, DTS people keep striving for excellence, and we have accumulated rich experience in sterilization area, and created excellent enterprise culture in company management and toughened a united and aggressive team.
FAT
FAQ
1. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers.
2. How to install and maintain the machine?
The retort will be tested at the factory, and will try to ship without disassembly. All pipe line have number and identification, as shown in the attached picture. Also, we will provide remote service system, through which our engineers can guide and train in real time.
3. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.
4. Who are your cooperating brands?
Royal Foods , Nestle , Mayora, Wings, Gonenli, Eoas, Merito, Brahim's etc.
5,How to choose the type and the specification for retort?
The technical team of DTS are prepared to tailor the selection guidance service, to develop the corresponding plan according to the use and production technics for you.
6,How could I have the quotation?
The quotation is only for your reference because the requirements, technology and specifications are different for customers,
The detailed project and price will serve to you once sales manager gets your inquiry.
7,How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free . Out of warranty, we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.
8,Can I be a distributor /agent ?
Yes, we are looking for partners around the world cooperating on mutual benefit.
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