• High Quality Water Immersion Rotating Retort for Condensed Milk
  • High Quality Water Immersion Rotating Retort for Condensed Milk
  • High Quality Water Immersion Rotating Retort for Condensed Milk
  • High Quality Water Immersion Rotating Retort for Condensed Milk
  • High Quality Water Immersion Rotating Retort for Condensed Milk
  • High Quality Water Immersion Rotating Retort for Condensed Milk

High Quality Water Immersion Rotating Retort for Condensed Milk

Process: Thermal Processing
Power Source: Steam, Air, Water, Electric
Certification: CE, Dosh,ASME, SGS, TUV, BV, Eac,Crn,Mom,PED
Automatic Grade: Automatic
Application: Milk, Cheese, Baby Food, Ready-to-Eat Meals
Customized: Customized
Customization:
Manufacturer/Factory & Trading Company

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Shandong, China
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Experienced Team
The supplier has 8 foreign trading staff(s) and 4 staff(s) with over 6 years of overseas trading experience
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  • Overview
  • Product Description
  • Working Principle
  • Detailed Photos
  • Our Advantages
  • Packaging & Shipping
  • Certifications
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
DTSX1504
Warranty
1 Year
Design Pressure
3.5 Bar
Design Temperature
147 Degree
Transport Package
Naked, Where Necessary
Specification
SUS304
Trademark
DTS
Origin
China
HS Code
8419899090
Production Capacity
300 Sets/Year

Product Description

Product Description

High Quality Water Immersion Rotating Retort for Condensed MilkSteam and rotary retort is to use the rotation of the rotating body to make the contents flow in the package. It is inherent in the process that all air be evacuated from the retort by flooding the vessel with steam and allowing the air to escape through vent valves.There is no overpressure during the sterilization phases of this process, since air is not permitted to enter the vessel at any time during any sterilization step. However, there may be air-overpressure applied during the cooling steps to prevent container deformation.

Working Principle

1. Put the product into the sterilization retort, cylinders are individually compressed and close the door. The retort door is secured by triple safety interlocking. Throughout the whole process, the door is mechanically locked.

2. The sterilization process is automatically carried out according to the recipe input to the micro-processing controller PLC.

3. At the beginning, the high-temperature water from the hot water tank is injected into the retort vessel. After the hot water is mixed with the product, it is circulated continuously through the large-flow water pump and the scientifically distributed water distribution pipe. Steam is injected through the water vapor mixer to make the product continue to heat up and sterilize.

4. The liquid flow switching device for retort vessel achieves uniform flow at any position in vertical and horizontal directions by switching the flow direction in the vessel, so as to achieve excellent heat distribution.

5. In the whole process, pressure inside the retort vessel is controlled by the program to inject or discharge air through the automatic valves to the vessel. Since it's water immersion sterilization, pressure inside the vessel is not affected by temperature, and pressure can be set according to different packaging of different products, making the system more widely applicable(3 piece can, 2 piece can, flexible packages, plastic packages etc.).

6. In the cooling step, hot water recovery and replacement can be selected to recover the sterilized hot water to the hot water tank, thus saving heat energy.

Detailed Photos

     Full automatic linear control system
DTS self-studied patented technology D-TOP system can be sensitive to temperature. It can automatically calculate the pressure changes inside the container according to the temperature. And then automatically adjust the pressure inside the retort to get the pressure balance between container internal and external. So it can prevent the package's deformation, keep the package shape. Pressure was controlled in + / - 0.05 bar with compressed air intake valve and exhaust valve.
High Quality Water Immersion Rotating Retort for Condensed Milk
High Quality Water Immersion Rotating Retort for Condensed Milk
Double pressure control

Two pressure sensors work at the same time, contrast each other, for real-time monitoring of pressure. When there is a failure, another work automatically, to ensure normal operation of equipment.
                 Dependable, Reliable and Robust Design

Rotor is well fabricated on the positioning& assembly station, after welding, the complete rotor is processed in machine center and treated in high temperature to eliminate the internal stress caused by welding, which ensures the robust structure are extremely durable resulting in reduced wear and a long service life.
High Quality Water Immersion Rotating Retort for Condensed Milk
High Quality Water Immersion Rotating Retort for Condensed Milk
The use of special tooling and CNC machining centers, laser cutting and other equipment can ensure the accuracy of equipment processing to the greatest extent.
 
Maintenance cycle and time alarm
 
For main valves, we set the maintenance cycle and time in the PLC, when it arrives, there will be alarm appear to notice.
High Quality Water Immersion Rotating Retort for Condensed Milk
 

Our Advantages

1.Uniform water flow distribution
By switching the water flow direction in the retort vessel, uniform water flow is achieved at any position in the vertical and horizontal directions. An ideal system for dispersing water to the center of each product tray to achieve uniform sterilization without dead ends.

2. High temperature short time treatment
High temperature short time sterilization can be performed by heating hot water in a hot water tank in advance and heating from high temperature to sterilize.

3. Suitable for easily deformed containers

Because water has buoyancy, it can form a very good protective effect on the container when rotate.

4.
Suitable for handling large packaging canned food
It is difficult to heat and sterilize the central part of large canned food in a short time by using a stationary retort, especially for food with high viscosity.
By rotating, the high viscosity food can be evenly heated to the center in a short time, and achieve effective sterilization effect. The buoyancy of the water at high temperature also plays a role in protecting the product packaging during the rotating process.

4.The rotating system has a simple structure and stable performance
The rotating body structure is processed and formed at a time, and then balanced treatment is performed to ensure the stability of the rotation
The roller system uses an external mechanism as a whole for processing. The structure is simple, easy to maintain, and greatly extend the service life.
The pressing system adopts double-way cylinders to automatically divide and compact, and the guide structure is stressed to prolong the service life of the cylinder.

Packaging & Shipping

High Quality Water Immersion Rotating Retort for Condensed Milk
High Quality Water Immersion Rotating Retort for Condensed Milk
High Quality Water Immersion Rotating Retort for Condensed Milk

Certifications

High Quality Water Immersion Rotating Retort for Condensed Milk
Retort is designed and produced according to the requirements of GB150-2011 <steel pressure vessel manufacturing standard>. DTS is identified and has passed through ISO9001, ISO14001 system authentication and also passed the CE, America ASME as well as SGS, TUV, BV, EAC rated.
  1. Equipment is designed according to the GMP and FDA requirements.
  2. If the cycle is based on the temperature data given by the cold spot location, if all products loaded have the same contamination level, we guarantee the less than 1/1,000,000 bags contamination.

Company Profile

High Quality Water Immersion Rotating Retort for Condensed Milk
DTS is the most influential supplier of retort equipment in the food and beverage industry in Asia.Our goal is to become the top international brand in food sterilization industry.We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers.It is our aim and responsibility to provide the best products and services as well as excellent working environment for our customers.We love what we do, and we fully understand that our value lies in helping customers create value.To this end, we are cautious to develop and design various flexible and customized solutions to meet different customer needs through well communication.

FAQ

1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.

2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.

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