| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Process: | Thermal Processing |
| Power Source: | Electric |
| Certification: | CE, Dosh, ASME, TUV, Mom,PED |
| Automatic Grade: | Automatic |
| Customization: |
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Characteristic
1. Uniform water flow distribution
By switching the water flow direction in the retort vessel, uniform water flow is achieved at any position in the vertical and horizontal directions. An ideal system for dispersing water to the center of each product tray to achieve uniform sterilization without dead ends.
2. High temperature short time treatment
High temperature short time sterilization can be performed by heating hot water in a hot water tank in advance and heating from high temperature to sterilize.
3. Suitable for easily deformed containers
Because water has buoyancy, it can form a very good protective effect on the container under high temperature state.
4. Suitable for handling large packaging canned food
It is difficult to heat and sterilize the central part of large canned food in a short time by using a stationary retort, especially for food with high viscosity.
Water immersion retort uses the unique liquid flow switching technology to improve the uniformity of temperature inside the retort vessel. Hot water is prepared in advance in the hot water tank to start the sterilization process at high temperature and achieve the fast temperature rising, after sterilization, hot water is recycled and pumped back to hot water tank to achieve the purpose of energy saving.
Load the full loaded basket into Retort, close the door. The retort door is locked through triple safety interlock to guarantee the safety. The door is mechanically locked throughout the whole process.
The sterilization process is automatically carried out according to the recipe of the input micro processing controller PLC.
At the beginning, the high-temperature water from the hot water tank is injected into the retort vessel. After the hot water is mixed with the product, it is circulated continuously through the large-flow water pump and the scientifically distributed water distribution pipe. Steam is injected through the water vapor mixer to make the product continue to heat up and sterilize.
The liquid flow switching device for retort vessel achieves uniform flow at any position in vertical and horizontal directions by switching the flow direction in the vessel, so as to achieve excellent heat distribution.
In the whole process, pressure inside the retort vessel is controlled by the program to inject or discharge air through the automatic valves to the vessel. Since it's water immersion sterilization, pressure inside the vessel is not affected by temperature, and pressure can be set according to different packaging of different products, making the system more widely applicable(3 piece can, 2 piece can, flexible packages, plastic packages etc.).
In the cooling step, hot water recovery and replacement can be selected to recover the sterilized hot water to the hot water tank, thus saving heat energy.
When the process is completed, an alarm signal will be issued. Open the door and unload, then prepare for the next batch.
The uniformity of temperature distribution in the vessel is ±0.5ºC, and pressure is controlled at 0.05 Bar.
1. Accurate temperature control, excellent heat distribution
The temperature control module (D-TOP system) developed by DTS has up to 12 stages of temperature control, and the step or linearity can be selected according to different product and process recipe heating modes, so that the repeatability and stability between batches of products are maximized well, the temperature can be controlled within ±0.3ºC.
2. Rapid heating
No need to heat other media (such as hot water), the heating rate is very fast.
3. Perfect pressure control, suitable for a variety of packaging forms
The pressure control module (**** system) developed by DTS continuously adjusts the pressure throughout the whole process to adapt the internal pressure changes of the product packaging, so that the degree of deformation of the product packaging is minimized, regardless of the rigid container of tin cans, aluminum cans or plastic bottles, plastic boxes or flexible containers can be easily satisfied, and the pressure can be controlled within ±0.05Bar.
4. Compliant with FDA/USDA certificate
DTS has experienced thermal verification experts and is a member of IFTPS in the United States. It fully cooperates with FDA-approved third-party thermal verification agencies. The experience of many North American customers has made DTS familiar with FDA/USDA regulatory requirements and cutting-edge sterilization technology.
5. Energy saving and environmrntal protection
The steam is directly heated, no exhaust is needed, and the minimum steam loss.
Low noise, create a quiet and comfortable working environment.
1. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers
2. How to install and maintain the machine?
The retort will be tested at the factory, and will try to ship without disassembly. All pipeline have number and identification, as shown in the attached picture. Also, we will provide remote service system, through which our engineers can guide and train in real time.
3. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.
4. Who are your cooperating brands?
Royal Foods , Nestle , Mayora, Wings, Gonenli, Eoas, Merito, Brahim's etc.
5,How to choose the type and the specification for retort?
The technical team of DTS are prepared to tailor the selection guidance service, to develop the corresponding plan according to the use and production technics for you.
6,How could I have the quotation?
The quotation is only for your reference because the requirements, technology and specifications are different for customers,
The detailed project and price will serve to you once sales manager gets your inquiry.
7,How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.
8,Can I be a distributor /agent ?
Yes, we are looking for partners around the world cooperating on mutual benefit.
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