Customization: | Available |
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After-sales Service: | 1 Year |
Warranty: | 1 Year |
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Put the product into the sterilization retort and close the door. The retort door is secured by triple safety interlocking. Throughout the whole process, the door is mechanically locked.
The sterilization process is automatically carried out according to the recipe input to the micro-processing controller PLC.
Keep an appropriate amount of water at the bottom of the retort. If necessary, this part of water can be injected automatically at the beginning of the heating up. For hot-filled products, this part of water can be preheated first in the hot water tank and then injected. During the entire sterilization process, this part of water is repeatedly circulated by the high-flow pump through the water spreader plate located at the top of the retort, and the water is distributed evenly from top to bottom in the form of shower water to heat the product. This ensures an even distribution of heat.
Equip the spiral-tube heat exchanger for the sterilization retort and at the heating and cooling stages, the process water passes through one side, and the steam and cooling water pass through the other side, so that the sterilized product will not directly contact the steam and cooling water to realize aseptic heating and cooling.
Throughout the whole process, the pressure inside the retort is controlled by the program by feeding or discharging compressed air through the automatic valve to the retort. Due to cascade sterilization, the pressure in the retort is not affected by temperature, and the pressure can be set freely according to the packaging of different products, making the equipment more widely applicable (three-piece cans, two-piece cans, flexible packaging bags, glass bottles, plastic packaging etc.).
When the sterilization process is finished, an alarm signal will be issued. At this time, the door can be opened and unloaded. Then prepare to sterilize the next batch of products.
The uniformity of temperature distribution in the retort is +/-0.5ºC, and the pressure is controlled at 0.05Bar.
1. Spiral tube heat exchangerModel | Effective diameter | Effective length |
Dimension | Qty of food baskets | Design Temperature | Design Pressure | ||
L | W | H | ||||||
DTSC/10-2 | 1000 | 1800 | 3500 | 1600 | 2200 | 2 | 147ºC | 3.5bar |
DTSC/10-3 | 1000 | 2400 | 4471 | 1684 | 2484 | 3 | ||
DTSC/12-3 | 1200 | 2400 | 3149 | 1852 | 2177 | 3 | ||
DTSC/12-4 | 1200 | 3600 | 4362 | 1894 | 2726 | 4 | ||
DTSC/12-5 | 1200 | 4500 | 5408 | 2550 | 3393 | 5 |
1. Uniform water flow distribution
By switching the water flow direction in the retort vessel, uniform water flow is achieved at any position in the vertical and horizontal directions. An ideal system for dispersing water to the center of each product tray to achieve uniform sterilization without dead ends.
2. High temperature short time treatment
High temperature short time sterilization can be performed by heating hot water in a hot water tank in advance and heating from high temperature to sterilize.
3. Suitable for easily deformed containers
Because water has buoyancy, it can form a very good protective effect on the container under high temperature state.
4. Suitable for handling large packaging canned food
It is difficult to heat and sterilize the central part of large canned food in a short time by using a stationary retort, especially for food with high viscosity.
1. How to install and maintain the machine?
2. Are you a factory or a trader?
DTS is one of the most influential suppliers for food and beverage sterilization manufacturing industry in Asia. We have highly experienced and talent mechanical engineers, design engineers and electrical software development engineers to provide the best products and services as well as excellent working environment for our customers
3. What shall we do if breakdown occurs?
Please inform us once the breakdown occurs. During warranty period, if breakdown occurs, we shall respond in time after receiving the notification of the buyer. We shall handle failure over the telephone/real time video according to the buyer's requirements.